Aluminum Alloy Quick Quenching Furnace with Vertical Heat Treatment Furnace
|FOB Price:||US $10,000-50,000 / Piece|
|Min. Order:||1 Piece|
|Min. Order||FOB Price|
|1 Piece||US $10,000-50,000/ Piece|
|Transport Package:||Packaging Film|
|Payment Terms:||L/C, T/T, D/P, Western Union, Paypal, Money Gram|
- Certification: CE, ISO
- Range of Applications: Heat Treatment
- Usage: Heat Treatment
- Loading Capacity: ~3t
- The Temperature Control Accuracy: ≤±1ºC
- Trademark: bonade
- Origin: Changzhou
- Place Style: Horizontal
- Type: Rapid Quenching Furnace
- Fuel: Gas
- Uniformity of The Furnace Temperature: ≤±10ºC
- Refractory Fiber: Thickness of The 350mm
- Specification: 3.4m*2.4m*1.4m
- HS Code: 851410100
bonade aluminum solution heat treat furnace is designed a work grid located on the platform feeded from the bottom to the chamber through the electrically extractor mechanism. The chamber have a high capacity recirculation blower equipped along with fully enclosed & pressurized ducts, which can delivers heated air with a combination airflow throughout the chamber and ensure the excellent temperature uniformity to each workpiece.
1), Rated Temperature: 650 °C
2), Temperature acurracy: ±1
3), Transfer time of quenching: 8-12 seconds (adjustable )
4), Quenching Liquid temperature: 60-90 °C.
Description Industrial Furnace For Aluminum Quenching Process:
Parts are loaded into the drop bottom furnace on a work grid located on the rollers (quench platform). An electric pusher/extractor mechanism pulls the load into the furnace for solution heat treating. After the heating cycle is completed, the pneumatically operated vertical lift door is manually opened and the extractor mechanism pushes the load onto the quench platform and then the load is quenched.
Chamber structure: the wall use the 1Cr18Ni9Ti heat resisting steel plate, the lining used all fiber, and furnace surface of inside used a rubber asbestos plate for thermal insulation and anti-corrosion
Heat element: Made by 0Cr25AL5 alloy resistance wire.
Furnce door: The frame made by steel plate and inside used all fiber structure.
About the sealing: Using the aluminum silicate refractory fiber for sealing between the door and furnace body
Lifting system: Equipped with two lifter.
Quenching batch: The deep of batch should be 1.5 times higher then the basket, and the temperature of quenching liquid can be adjusted.
Parameter Of Aluminum Heat Treatment Furnace:
Aluminum Solution Heat Treat Furnace
Drop Bottom Solution Heating Furnace On Site
Industrial Aluminum Heating Furnace Feature:
1), High load capacity ideal for a wide range of aluminum solution heat treating applications
2), Automated controls available for easier operation
3), Fully factory assembled and tested prior to shipment to reduce installation and start-up time
4), Uniformity temperature for equipping the High capacity recirculation blower and Combination airflow through oven chamber
5), Quench tank water agitation pump with distribution manifold
6), All limit switch installed for safety operation
Application Of Aluminum Solution Heating Machine:
Application: For energy-saving cycle furnace ,is mainly used for aluminum alloycastings, aluminum alloy die casting, aluminum alloy wheel hub, aluminum wire, aluminum alloy plate, aluminum alloy mesh plate, piston and so on to carry on the aging heat treatment under high temperature condition.
Bonade has a full range of Solution Heat Treatment Furnaces of batch capacity up to 25 MT for heat treatment of Aluminum and Alloy components for Aluminum Industries like Auto components, Cylinder Heads, Pistons, Aluminum Sheet, Aluminium Ingots, Conductors, and Aluminium Foils etc.
The Solution Heat Treatment furnaces are drop bottom type with the furnace supported on a elevated structure with the water quenching tank underneath to ensure quick quenching after desired heating as per the specific heat treatment cycle of solution treatment.
These furnaces are of Circular/ Rectangular construction with insulated cover that hydraulically/electro-mechanically move side ways to ensure charging of Circular/ Rectangular workbasket from the loading platform through suspended wire-rope type hydraulically/electro-mechanically operated lifting and lowering mechanism. The loading platform and the quenching tank are mounted on a hydraulically/electro-mechanically driven trolley above the ground level to facilitate quicker quenching (within 30secs), where in the trolley will move underneath the furnace with loading platform under the furnace for loading the charge material into the furnace by the lifting and lowering mechanism for desired heating and soaking. Subsequently the quenching tank will move under the furnace for quenching after the desired heating and soaking. In case the permissible quenching time is little longer i.e. beyond 45 secs the furnace can also be offered with a cemented quenching tank below ground level with loading platform mounted on a trolley moving above the quench tank for desired loading and unloading.
These furnaces can be either electrically heated or fuel fired The electrically heated furnaces are provided with resistive Strip/Wire heating elements located on the sidewall of the furnace. The heating elements of the furnace are suitably divided into number of heating zones and can be controlled through Contactor or Thyrister based control philosophy through PID controllers. Fuel fired furnaces are offered with Wesman's high efficiency radiant tube burners for Oil/Gas application supported by a full complement of combustion system with safety devices.
Hot air circulation inside the furnace is made by efficient centrifugal or axial type recirculation fan, which can be with two-speed motor or with VVFD drive. The furnaces are of double wall construction with ceramic fiber blankets sandwiched between inner and outer wall for optimum insulation and minimum wall losses.
Bonade has full capability to offer complete control and instrumentation system through PLC based or Hardware based logic controls.